Hi Terinat,
BitLocker Network Unlock is not inherently unreliable, but it is very sensitive to prerequisites being met consistently. The client machine must have a UEFI firmware that supports DHCP in pre-boot, the correct Group Policy settings applied, and the Network Unlock certificate properly deployed to both the client and the Windows Deployment Services (WDS) server. If any of those conditions fail - such as DHCP not responding quickly enough, PXE not being reachable, or the certificate chain not being validated - the machine will fall back to prompting for the recovery key. In practice, this means it works well in tightly controlled environments with uniform hardware and a stable DHCP/WDS infrastructure, but in mixed or less predictable setups it will be hit-or-miss as you’ve seen. Microsoft’s own documentation positions Network Unlock as a convenience feature for managed office LANs, not a guaranteed unlock mechanism, so if recovery prompts are unacceptable you’ll want to rely on TPM+PIN or TPM-only configurations instead.
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Harry.